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Direct injection heating expertise you can trust.

Achieve more reliable temperature control and stable operation with our internally modulating steam control designs. ProSonix manufactures a complete line of direct steam injection heaters for industrial applications.. From simple applications to tough to process slurries, ProSonix has an equipment solution.

 

What is Direct Steam Injection Heating?

In a direct steam injection heating application, steam is mixed directly with the fluid being processed. The mixing is instantaneous, quiet and 100% of the steam energy is transferred to the fluid. Because steam is part of the process there is no need for a condensate return. The high velocity steam injection design of the steam injection heater eliminates scaling, fouling and steam hammering. Direct steam injection heaters are inline heaters so are installed in existing piping and do not require additional floor space.

Portfolio

I-Series

  • Water or Viscous Slurries
  • Pipe In-Line as a Spool Piece for Easy Installation
  • Steam and Process Pipe are sized separately
  • No Floor Space Required
  • 1-10,000 GPM
Typical Applications:
Hot water for plant sanitation, CIP Cleaning hot water, boiler feedwater heating, paper mill whitewater heating, jacketed vessel heating, central hot water system, wastewater heating, anerobic digester sludge heating, tank rail car cleaning system, poultry processing hot water scalder, vegetable blancher hot water and can topping

C-Series Jet Cooker

  • Optimized Starch Conversion
  • Condensing Tube Adjustment to perfect Pressure Drop
  • Sweeter, Grain Ethanol and Alcohol Production
  • Simple Installation
Typical Applications:
Starch jet cooker for grain sweetener production, wet mill grain processing, grain dry mill ethanol jet cooker processing, starch cooking with a jet cooker

J-Series

  • Tank/Vessel Heating
  • Water or Slurry Heating
  • Pipe Mount or Direct to Tank
  • Simple Installation with Specialized Diffuser
Typical Applications:
Hot water storage tank heating, tank mount jet sparger, tank rail car cleaning system, steam sparging hot water tanks, CIP hot water tank heating

ProJet

  • Simple and Cost-Effective Water Heating
  • Easy Installation
  • Sanitary or Industrial design with specialized diffuser
  • No Floor Space Required
Typical Applications:
Hot water for plant sanitation, CIP Cleaning hot water, boiler feedwater heating, jacketed vessel heating, meat harvest floor hot water sanitation, reverse osmosis water heating, central hot water system, tank rail car cleaning system, poultry processing hot water scalder, vegetable blancher hot water and can topping

Videos

ProSonix Eliminates Steam Hammer

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ProSonix Steam Injection Heater

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