Early Detection Saves Big: How Smart Monitoring Prevented a Costly Shutdown

In high-volume paper manufacturing, even minor equipment issues can escalate quickly into costly shutdowns. At one major mill, Emerson's AMS Wireless Vibration Monitors provided early warning signs on a critical vacuum pump, alerting the team to developing bearing issues that could have gone unnoticed until failure. Instead of reacting to a breakdown, the maintenance team gained early visibility and time to respond strategically

That early insight changed everything. With time to validate the issue and plan the right response, maintenance was addressed during a scheduled outage rather than an emergency event. The result was avoided downtime, avoided replacement costs, and a clear demonstration of how smart monitoring can turn potential crises into controlled, cost-effective outcomes.