Simulate Before Startup: A Faster, More Predictable Path to Operation
Traditional controls projects often require teams to troubleshoot configuration issues and make last-minute fixes during commissioning on live equipment. For one large-scale data center project, the goal was to take a more proactive approach by reducing startup risk, accelerating time to operation, and preparing the operations team before equipment came online. A realistic digital representation of the process and I/O environment allowed engineers to validate control strategies, identify configuration issues, and optimize system performance before deployment.
Using MIMIC simulation software with integrated PLC emulation, the project moved commissioning from reactive troubleshooting toward proactive validation. Simulation, testing, and operator readiness contributed to a 20% reduction in startup time and $375,000 saved per day of accelerated startup. By identifying and resolving issues before deployment, the customer shortened commissioning, reduced project risk, and brought the facility online faster.
Using MIMIC simulation software with integrated PLC emulation, the project moved commissioning from reactive troubleshooting toward proactive validation. Simulation, testing, and operator readiness contributed to a 20% reduction in startup time and $375,000 saved per day of accelerated startup. By identifying and resolving issues before deployment, the customer shortened commissioning, reduced project risk, and brought the facility online faster.
